{"id":2244,"date":"2023-04-10T16:46:49","date_gmt":"2023-04-10T16:46:49","guid":{"rendered":"https:\/\/vibromera.eu\/?p=2244"},"modified":"2026-05-24T01:08:51","modified_gmt":"2026-05-24T01:08:51","slug":"balancing-the-crusher-at-the-nestle-plant","status":"publish","type":"post","link":"https:\/\/vibromera.eu\/bn\/example\/balancing-the-crusher-at-the-nestle-plant\/","title":{"rendered":"Balancing the crusher at the Nestl\u00e9 plant."},"content":{"rendered":"<h1>Balancing the Crusher at the Nestl\u00e9 Plant<\/h1>\n<h2>Elevated Vibration Levels in Nestle Pet Food Plant<\/h2>\n<p>In June of last year, a contractor responsible for maintenance at a Nestle plant specializing in pet food production encountered an issue with one of the crushers. Post-maintenance, the machine displayed increased <a href=\"https:\/\/vibromera.eu\/bn\/glossary\/vibration\/\">vibration<\/a> levels, reaching up to 8-9 mm\/s, well above the acceptable standards.<\/p>\n<h2>The Consequences of High Vibration<\/h2>\n<p>High vibration levels in machinery like crushers can lead to:<\/p>\n<ul>\n<li>Increased wear and tear<\/li>\n<li>Elevated energy consumption<\/li>\n<li>Possible safety hazards<\/li>\n<li>Disruption in production quality<\/li>\n<\/ul>\n<h2>The Balancing Intervention<\/h2>\n<p>To address this urgent issue, <a href=\"https:\/\/vibromera.eu\/bn\/glossary\/balancing\/\">\u09ad\u09be\u09b0\u09b8\u09be\u09ae\u09cd\u09af<\/a> procedures were performed on the affected crusher. The intervention involved:<\/p>\n<ol>\n<li>Initial measurement to confirm elevated vibration<\/li>\n<li>Calibration using <a href=\"https:\/\/vibromera.eu\/bn\/glossary\/trial-weight\/\">test weights<\/a>.<\/li>\n<li>Adding <a href=\"https:\/\/vibromera.eu\/bn\/glossary\/correction-weight\/\">\u09b8\u0982\u09b6\u09cb\u09a7\u09a8 \u0993\u099c\u09a8<\/a>.<\/li>\n<li>Verification of results through post-balancing measurement<\/li>\n<\/ol>\n<h2>Successful Vibration Reduction<\/h2>\n<p>As a result of the balancing efforts, the vibration levels were successfully brought down to acceptable standards, leaving only a small <a href=\"https:\/\/vibromera.eu\/bn\/glossary\/residual-unbalance\/\">\u0985\u09ac\u09b6\u09bf\u09b7\u09cd\u099f \u09ad\u09be\u09b0\u09b8\u09be\u09ae\u09cd\u09af\u09b9\u09c0\u09a8\u09a4\u09be<\/a> on the rotor. The post-balancing measurements indicated vibration levels of 1.5 mm\/s and 1.7 mm\/s, ensuring both the longevity of the crusher and the safety of plant operations. For similar machines, our <a href=\"https:\/\/vibromera.eu\/bn\/calculators\/crusher-rotor-balance\/\">crusher rotor balance calculator<\/a> helps estimate the required correction.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-766x1024.webp\" alt=\"Balancing the crusher at the Nestl\u00e9 plant.\" width=\"750\" height=\"1003\" class=\"size-large wp-image-2245\" style=\"color: initial\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-766x1024.webp 766w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-scaled-600x802.webp 600w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-225x300.webp 225w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-768x1026.webp 768w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-1150x1536.webp 1150w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-1533x2048.webp 1533w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411927946-scaled.webp 1916w\" sizes=\"auto, (max-width: 750px) 100vw, 750px\" \/><\/p>\n<p>Balancing the crusher at the Nestl\u00e9 plant.<\/p>\n<div id=\"attachment_2248\" style=\"width: 760px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-2248\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-1024x576.webp\" alt=\"Balancing the crusher at the Nestl\u00e9 plant.\" width=\"750\" height=\"422\" class=\"size-large wp-image-2248\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-1024x576.webp 1024w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-scaled-600x338.webp 600w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-300x169.webp 300w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-768x432.webp 768w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-1536x864.webp 1536w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928178-2048x1152.webp 2048w\" sizes=\"auto, (max-width: 750px) 100vw, 750px\" \/><p id=\"caption-attachment-2248\" class=\"wp-caption-text\">Balancing the crusher at the Nestl\u00e9 plant.<\/p><\/div>\n<div id=\"attachment_2249\" style=\"width: 760px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-2249\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-1024x576.webp\" alt=\"Balancing the crusher at the Nestl\u00e9 plant.\" width=\"750\" height=\"422\" class=\"size-large wp-image-2249\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-1024x576.webp 1024w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-scaled-600x338.webp 600w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-300x169.webp 300w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-768x432.webp 768w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-1536x864.webp 1536w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928210-2048x1152.webp 2048w\" sizes=\"auto, (max-width: 750px) 100vw, 750px\" \/><p id=\"caption-attachment-2249\" class=\"wp-caption-text\">Balancing the crusher at the Nestl\u00e9 plant.<\/p><\/div>\n<div id=\"attachment_2250\" style=\"width: 760px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-2250\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928278-768x1024.webp\" alt=\"Balancing the crusher at the Nestl\u00e9 plant.\" width=\"750\" height=\"1000\" class=\"size-large wp-image-2250\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928278-768x1023.webp 768w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928278-600x800.webp 600w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928278-225x300.webp 225w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928278-1153x1536.webp 1153w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928278.webp 1200w\" sizes=\"auto, (max-width: 750px) 100vw, 750px\" \/><p id=\"caption-attachment-2250\" class=\"wp-caption-text\">Balancing the crusher at the Nestl\u00e9 plant.<\/p><\/div>\n<p><span>Using stainless steel plates as balancing weights.<\/span><\/p>\n<p>I was impressed by the structured cable system.<\/p>\n<div id=\"attachment_2247\" style=\"width: 586px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-2247\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-576x1024.webp\" alt=\"I was  impressed by the structured cable system.\" width=\"576\" height=\"1024\" class=\"size-large wp-image-2247\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-576x1024.webp 576w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-scaled-600x1067.webp 600w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-169x300.webp 169w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-768x1365.webp 768w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-864x1536.webp 864w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-1152x2048.webp 1152w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928047-scaled.webp 1440w\" sizes=\"auto, (max-width: 576px) 100vw, 576px\" \/><p id=\"caption-attachment-2247\" class=\"wp-caption-text\">I was impressed by the structured cable system.<\/p><\/div>\n<div id=\"attachment_2246\" style=\"width: 586px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-2246\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-576x1024.webp\" alt=\"I was  impressed by the structured cable system.\" width=\"576\" height=\"1024\" class=\"size-large wp-image-2246\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-576x1024.webp 576w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-scaled-600x1067.webp 600w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-169x300.webp 169w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-768x1365.webp 768w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-864x1536.webp 864w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-1152x2048.webp 1152w, https:\/\/vibromera.eu\/wp-content\/uploads\/2023\/04\/1655411928011-scaled.webp 1440w\" sizes=\"auto, (max-width: 576px) 100vw, 576px\" \/><p id=\"caption-attachment-2246\" class=\"wp-caption-text\">I was impressed by the structured cable system.<\/p><\/div>","protected":false},"excerpt":{"rendered":"<p>Balancing the Crusher at the Nestl\u00e9 Plant Elevated Vibration Levels in Nestle Pet Food Plant In June of last year, a contractor responsible for maintenance at a Nestle plant specializing in pet food production encountered an issue with one of the crushers. Post-maintenance, the machine displayed increased vibration levels, reaching [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":2245,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"ai_generated_summary":"","footnotes":""},"categories":[4,8],"tags":[],"class_list":["post-2244","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-example","category-crashers"],"_links":{"self":[{"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/posts\/2244","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/comments?post=2244"}],"version-history":[{"count":1,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/posts\/2244\/revisions"}],"predecessor-version":[{"id":101518,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/posts\/2244\/revisions\/101518"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/media\/2245"}],"wp:attachment":[{"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/media?parent=2244"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/categories?post=2244"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vibromera.eu\/bn\/wp-json\/wp\/v2\/tags?post=2244"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}