{"id":783,"date":"2017-08-11T00:29:32","date_gmt":"2017-08-11T00:29:32","guid":{"rendered":"https:\/\/vibromera.eu\/?p=783"},"modified":"2025-03-05T20:29:28","modified_gmt":"2025-03-05T20:29:28","slug":"epic-crusher-rotor-balancing","status":"publish","type":"post","link":"https:\/\/vibromera.eu\/de\/example\/epic-crusher-rotor-balancing\/","title":{"rendered":"Auswuchten von Brecherrotoren"},"content":{"rendered":"<div id=\"pl-783\"  class=\"panel-layout\" ><div id=\"pg-783-0\"  class=\"panel-grid panel-no-style\" ><div id=\"pgc-783-0-0\"  class=\"panel-grid-cell\" ><div id=\"panel-783-0-0-0\" class=\"so-panel widget widget_sow-slider panel-first-child\" data-index=\"0\" ><div\n\t\t\t\n\t\t\tclass=\"so-widget-sow-slider so-widget-sow-slider-default-6d39609536fd-783\"\n\t\t\t\n\t\t>\t\t\t\t<div class=\"sow-slider-base\" style=\"display: none\" tabindex=\"0\">\n\t\t\t\t\t<ul\n\t\t\t\t\tclass=\"sow-slider-images\"\n\t\t\t\t\tdata-settings=\"{&quot;pagination&quot;:true,&quot;speed&quot;:800,&quot;timeout&quot;:8000,&quot;paused&quot;:false,&quot;pause_on_hover&quot;:false,&quot;swipe&quot;:true,&quot;nav_always_show_desktop&quot;:&quot;&quot;,&quot;nav_always_show_mobile&quot;:&quot;&quot;,&quot;breakpoint&quot;:&quot;780px&quot;,&quot;unmute&quot;:false,&quot;anchor&quot;:null}\"\n\t\t\t\t\t\t\t\t\t\tdata-anchor-id=\"\"\n\t\t\t\t>\t\t<li class=\"sow-slider-image\" style=\"visibility: visible;\" >\n\t\t\t<video class=\"sow-full-element sow-mobile-video_enabled\" autoplay style=\"opacity: 1\" muted playsinline><source src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/VID_20170809_193221.mp4\" type=\"video\/mp4\"><\/video>\t\t<\/li>\n\t\t\t\t<li class=\"sow-slider-image\" style=\"visibility: hidden;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 1280px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"960\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_105520-e1558698235743.webp\" class=\"sow-slider-foreground-image\" alt=\"Auswuchten von Brecherrotoren\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_105520-e1558698235743.webp 1280w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_105520-e1558698235743-600x450.webp 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t\t\t<li class=\"sow-slider-image\" style=\"visibility: hidden;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 720px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"720\" height=\"1280\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_133405-e1558698226689.webp\" class=\"sow-slider-foreground-image\" alt=\"Vibrodiagnostik. Besch\u00e4digtes Lager.\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_133405-e1558698226689.webp 720w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_133405-e1558698226689-600x1067.webp 600w\" sizes=\"auto, (max-width: 720px) 100vw, 720px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t\t\t<li class=\"sow-slider-image\" style=\"visibility: hidden;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 1280px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_134044-e1558698220997.webp\" class=\"sow-slider-foreground-image\" alt=\"&quot;Balanset-1&quot; Auswuchtger\u00e4t\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_134044-e1558698220997.webp 1280w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_134044-e1558698220997-600x338.webp 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t<\/ul>\t\t\t\t<ol class=\"sow-slider-pagination\">\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"0\" aria-label=\"Folie 1 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"1\" aria-label=\"Folie 2 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"2\" aria-label=\"Folie 3 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"3\" aria-label=\"Folie 4 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t<\/ol>\n\n\t\t\t\t<div class=\"sow-slide-nav sow-slide-nav-next\">\n\t\t\t\t\t<a href=\"#\" data-goto=\"next\" aria-label=\"N\u00e4chste Folie\" data-action=\"next\">\n\t\t\t\t\t\t<em class=\"sow-sld-icon-thin-right\"><\/em>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\n\t\t\t\t<div class=\"sow-slide-nav sow-slide-nav-prev\">\n\t\t\t\t\t<a href=\"#\" data-goto=\"previous\" aria-label=\"Vorherige Folie\" data-action=\"prev\">\n\t\t\t\t\t\t<em class=\"sow-sld-icon-thin-left\"><\/em>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div><\/div><\/div><div id=\"panel-783-0-0-1\" class=\"so-panel widget widget_sow-editor\" data-index=\"1\" ><div\n\t\t\t\n\t\t\tclass=\"so-widget-sow-editor so-widget-sow-editor-base\"\n\t\t\t\n\t\t><h3 class=\"widget-title\">Dynamisches Rotorauswuchten eines alten Brechers mit Balanset-1A<\/h3>\n<div class=\"siteorigin-widget-tinymce textwidget\">\n\t<p>&nbsp;<\/p>\n<p><strong>Zielsetzung:<\/strong><br \/>\nDie Aufgabe bestand darin, den Rotor eines erheblich gealterten Brechers dynamisch auszuwuchten. F\u00fcr diesen kritischen Vorgang wurde das Ger\u00e4t Balanset-1A eingesetzt.<\/p>\n<p><strong>Prozess:<\/strong><br \/>\nBei der ersten Inspektion wurde festgestellt, dass sich der Brecher in einem schlechten Zustand befand, so dass er f\u00fcr den Einsatz nicht geeignet war. Das Balanset-1A best\u00e4tigte die erhebliche Unwucht des Rotors, die durch darunter liegende Probleme noch verschlimmert wurde:<\/p>\n<p>Beide Lager wurden als verschlissen identifiziert und m\u00fcssen dringend ersetzt werden.<br \/>\nDer Rahmen, in dem der Rotor untergebracht ist, wies Anzeichen von Besch\u00e4digung auf und musste repariert werden.<br \/>\nAufgrund von \u00fcberm\u00e4\u00dfigem Verschlei\u00df lie\u00dfen sich die H\u00e4mmer nicht mehr sicher am Rotor befestigen.<br \/>\nUm das gew\u00fcnschte Gleichgewicht zu erreichen, waren Gewichte von mehr als 50 kg erforderlich.<br \/>\nAngesichts dieser Komplikationen war der Auswuchtprozess sehr kompliziert. Mit der Pr\u00e4zision und den F\u00e4higkeiten des Balanset-1A wurden jedoch methodisch Schritte unternommen, um die Unwucht des Rotors zu beseitigen.<\/p>\n<p><strong>Schlussfolgerung:<\/strong><br \/>\nEin erfolgreiches Auswuchten bringt zahlreiche Vorteile mit sich: eine Verringerung des Ger\u00e4uschpegels, eine l\u00e4ngere Lebensdauer der Lager, einen geringeren Energieverbrauch und weniger Maschinenausf\u00e4lle. Obwohl das Balanset-1A die Auswuchtung des Rotors bewerkstelligen konnte, war es offensichtlich, dass der Brecher eine umfassende \u00dcberholung ben\u00f6tigte. Das Alter und der Verschlei\u00df des Brechers machten deutlich, dass ein ganzheitlicher Ansatz f\u00fcr die Instandsetzung erforderlich war, der sowohl das Auswuchten als auch die Reparatur der wichtigsten Komponenten umfasste.<\/p>\n<\/div>\n<\/div><\/div><div id=\"panel-783-0-0-2\" class=\"so-panel widget widget_sow-slider\" data-index=\"2\" ><div\n\t\t\t\n\t\t\tclass=\"so-widget-sow-slider so-widget-sow-slider-default-6d39609536fd-783\"\n\t\t\t\n\t\t>\t\t\t\t<div class=\"sow-slider-base\" style=\"display: none\" tabindex=\"0\">\n\t\t\t\t\t<ul\n\t\t\t\t\tclass=\"sow-slider-images\"\n\t\t\t\t\tdata-settings=\"{&quot;pagination&quot;:true,&quot;speed&quot;:800,&quot;timeout&quot;:8000,&quot;paused&quot;:false,&quot;pause_on_hover&quot;:false,&quot;swipe&quot;:true,&quot;nav_always_show_desktop&quot;:&quot;&quot;,&quot;nav_always_show_mobile&quot;:&quot;&quot;,&quot;breakpoint&quot;:&quot;780px&quot;,&quot;unmute&quot;:false,&quot;anchor&quot;:null}\"\n\t\t\t\t\t\t\t\t\t\tdata-anchor-id=\"\"\n\t\t\t\t>\t\t<li class=\"sow-slider-image\" style=\"visibility: visible;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 720px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"720\" height=\"1280\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_133405-e1558698226689.webp\" class=\"sow-slider-foreground-image\" alt=\"Vibrodiagnostik. Besch\u00e4digtes Lager.\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_133405-e1558698226689.webp 720w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_133405-e1558698226689-600x1067.webp 600w\" sizes=\"auto, (max-width: 720px) 100vw, 720px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t\t\t<li class=\"sow-slider-image\" style=\"visibility: hidden;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 1280px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_134044-e1558698220997.webp\" class=\"sow-slider-foreground-image\" alt=\"&quot;Balanset-1&quot; Auswuchtger\u00e4t\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_134044-e1558698220997.webp 1280w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170809_134044-e1558698220997-600x338.webp 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t<\/ul>\t\t\t\t<ol class=\"sow-slider-pagination\">\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"0\" aria-label=\"Folie 1 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"1\" aria-label=\"Folie 2 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t<\/ol>\n\n\t\t\t\t<div class=\"sow-slide-nav sow-slide-nav-next\">\n\t\t\t\t\t<a href=\"#\" data-goto=\"next\" aria-label=\"N\u00e4chste Folie\" data-action=\"next\">\n\t\t\t\t\t\t<em class=\"sow-sld-icon-thin-right\"><\/em>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\n\t\t\t\t<div class=\"sow-slide-nav sow-slide-nav-prev\">\n\t\t\t\t\t<a href=\"#\" data-goto=\"previous\" aria-label=\"Vorherige Folie\" data-action=\"prev\">\n\t\t\t\t\t\t<em class=\"sow-sld-icon-thin-left\"><\/em>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div><\/div><\/div><div id=\"panel-783-0-0-3\" class=\"so-panel widget widget_sow-slider panel-last-child\" data-index=\"3\" ><div\n\t\t\t\n\t\t\tclass=\"so-widget-sow-slider so-widget-sow-slider-default-6d39609536fd-783\"\n\t\t\t\n\t\t>\t\t\t\t<div class=\"sow-slider-base\" style=\"display: none\" tabindex=\"0\">\n\t\t\t\t\t<ul\n\t\t\t\t\tclass=\"sow-slider-images\"\n\t\t\t\t\tdata-settings=\"{&quot;pagination&quot;:true,&quot;speed&quot;:800,&quot;timeout&quot;:8000,&quot;paused&quot;:false,&quot;pause_on_hover&quot;:false,&quot;swipe&quot;:true,&quot;nav_always_show_desktop&quot;:&quot;&quot;,&quot;nav_always_show_mobile&quot;:&quot;&quot;,&quot;breakpoint&quot;:&quot;780px&quot;,&quot;unmute&quot;:false,&quot;anchor&quot;:null}\"\n\t\t\t\t\t\t\t\t\t\tdata-anchor-id=\"\"\n\t\t\t\t>\t\t<li class=\"sow-slider-image\" style=\"visibility: visible;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 1280px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170812_204218-e1558698149718.webp\" class=\"sow-slider-foreground-image\" alt=\"Auswuchten von Brecherrotoren\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170812_204218-e1558698149718.webp 1280w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170812_204218-e1558698149718-600x338.webp 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t\t\t<li class=\"sow-slider-image\" style=\"visibility: hidden;\" >\n\t\t\t\t\t\t<div class=\"sow-slider-image-container\">\n\t\t\t\t<div class=\"sow-slider-image-wrapper\" style=\"max-width: 1280px\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"sow-slider-image-foreground-wrapper\">\n\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170812_204154-e1558698212192.webp\" class=\"sow-slider-foreground-image\" alt=\"Auswuchten von Brecherrotoren\" style=\"\" srcset=\"https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170812_204154-e1558698212192.webp 1280w, https:\/\/vibromera.eu\/wp-content\/uploads\/2017\/12\/IMG_20170812_204154-e1558698212192-600x338.webp 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/li>\n\t\t<\/ul>\t\t\t\t<ol class=\"sow-slider-pagination\">\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"0\" aria-label=\"Folie 1 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t\t\t<li><a href=\"#\" data-goto=\"1\" aria-label=\"Folie 2 anzeigen\"><\/a><\/li>\n\t\t\t\t\t\t\t\t\t<\/ol>\n\n\t\t\t\t<div class=\"sow-slide-nav sow-slide-nav-next\">\n\t\t\t\t\t<a href=\"#\" data-goto=\"next\" aria-label=\"N\u00e4chste Folie\" data-action=\"next\">\n\t\t\t\t\t\t<em class=\"sow-sld-icon-thin-right\"><\/em>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\n\t\t\t\t<div class=\"sow-slide-nav sow-slide-nav-prev\">\n\t\t\t\t\t<a href=\"#\" data-goto=\"previous\" aria-label=\"Vorherige Folie\" data-action=\"prev\">\n\t\t\t\t\t\t<em class=\"sow-sld-icon-thin-left\"><\/em>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div><\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>&nbsp; Objective: The task at hand was to dynamically balance the rotor of a considerably aged crusher. For this critical operation, the Balanset-1A device was employed. Process: Upon initial inspection, the crusher was found to be in dire shape, rendering it unsuitable for use. The Balanset-1A confirmed the rotor&#8217;s significant [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":774,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"ai_generated_summary":"","footnotes":""},"categories":[8,4],"tags":[15,17,13,14,16],"class_list":["post-783","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-crushers","category-example","tag-balancing","tag-balanset-1","tag-crusher","tag-rotor","tag-vibromera"],"_links":{"self":[{"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/posts\/783","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/comments?post=783"}],"version-history":[{"count":0,"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/posts\/783\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/media\/774"}],"wp:attachment":[{"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/media?parent=783"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/categories?post=783"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vibromera.eu\/de\/wp-json\/wp\/v2\/tags?post=783"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}