Controlled component arithmetic
Documented Rivet-Joint Component Resistance Worksheet
Screen three explicitly documented component resistances: fastener shear, bearing of one identified connected component, and tension of one identified net section. The worksheet supplies no material strengths, design factors, hole deductions or claim of complete-joint capacity.
Component resistance record
Arithmetic implemented
Rb = n db tb σb,d
Rn = Anet σt,d
Rscreen,min = min(Rs, Rb, Rn)
n is the number of effective fasteners sharing the documented action; z is the effective shear planes per fastener; As is the controlled effective shear area per plane; τd is the selected shear stress; db, tb and σb,d describe projected bearing for one identified connected component; Anet and σt,d describe one externally established critical net section.
Dimensional checks in SI: (dimensionless)(dimensionless)(mm²)(N/mm²) = N; (dimensionless)(mm)(mm)(N/mm²) = N; and (mm²)(N/mm²) = N. The worksheet does not derive As from nominal diameter, Anet from plate width, or any stress from a generic material name.
Why the result is only a screen
Equal multiplication by n is valid only when n effective fasteners actually share the action as documented. NASA RP-1228 explains that hole clearance and position tolerance can make individual fastener loads unequal before bearing deformation redistributes load. The FAA accident lessons linked below show why row count, edge margin, hole quality, fatigue and the actual load path cannot be replaced by a minimum of three nominal products.
| Input/display | Exact or stated conversion | Internal route |
|---|---|---|
| Μήκος | 1 in = 25.4 mm exactly | All lengths become mm |
| Area | 1 in² = 645.16 mm² exactly | All areas become mm² |
| Stress | 1 ksi = 6.894757293168361 MPa | All stresses become N/mm² |
| Δύναμη | 1 lbf = 4.4482216152605 N | Results are calculated in N and displayed as N, kN and lbf |
The inch and pound-force conversions follow NIST SP 811 Appendix B. Inputs are normalized before the three products are evaluated; changing units must not change the physical result.
ISO documents do not create a universal joint formula here
ISO 14589:2000, Edition 1, Blind rivets — Mechanical testing is Published and was confirmed in 2026. ISO 17057:1999, Edition 1, Aerospace — Rivets, solid — Test method is Published and was confirmed in 2021; its scope is a test device and method used with the relevant procurement specification.
ISO 13469:2014, Edition 1 is Published and was confirmed in 2025. It specifies requirements for qualification of testing procedures for form-fit blind-rivet and lock-bolt joints; the tests depend on component performance requirements established beforehand, and its public scope explicitly excludes civil-engineering metal-building and steel-construction applications. The licensed details of these standards remain NEEDS_LICENSED_SOURCE. This page makes no ISO design-resistance or compliance claim.
Public engineering evidence
NASA Reference Publication 1228, Fastener Design Manual (1990, with 2008 errata) describes rivet selection as requiring temperature, corrosion, vibration, fatigue and other considerations. Its fastener-group guidance discusses load redistribution from hole clearance and tolerance; its shear/bearing ratios are explicitly approximations in the absence of specific allowables, not universal current code values. They are therefore not embedded here.
FAA AC 43.13-1B with Change 1 is Active but narrowly scoped to specified aircraft inspection and repair circumstances when manufacturer instructions are absent and the data is directly applicable. Its application-specific rivet tables and reductions are not generalized by this worksheet. The FAA Grumman Turbo Mallard lesson documents deficient edge distances, spacing, hole quality and installation in a catastrophic structural context; the FAA Boeing 747-SR100 lesson documents an incorrect load path that left one row transferring load and led to fatigue failure.
Published numerical arithmetic check
NASA/TM-20230000313, Multirotor Test Bed Load and Stress Analysis (2023), page 56, cites NASA RP-1228 and reports that a 3/8 in fastener with 91 ksi ultimate shear strength carries about 10,050 lbf. The direct circular area π(0.375 in)²/4 is 0.1104466 in²; one plane times 91 ksi gives 10.0506 kip, or 10,050.6 lbf. The independent test artifact reproduces that published arithmetic through this worksheet’s area/stress input path. It validates arithmetic and units only—not a rivet material value or approval for a different joint.
NIST SP 811 Appendix B.8 supplies the unit conversion basis.
| Former content or behavior | Problem and correction |
|---|---|
| “Mild steel,” S355, 6061-T6 and 304 presets | One entered “tensile strength” was used to manufacture shear and bearing values, while several preset values appeared to be yield strengths. Product condition, rivet material, plate material, limit state and design basis were undefined. All material presets were removed. |
| τ = 0.6σ and bearing = 2σ presented as typical | NASA RP-1228 labels related ratios approximate and material-dependent; the former 2.0 bearing multiplier did not even match its 1.5 approximation. No ratio is now generated. Controlled values must come from the selected code, procurement data or test basis. |
| Single-shear area multiplied only by rivet count | The former code had no shear-plane input and silently assumed every plane crossed a full nominal shank. The replacement requires z and an effective area per plane. |
| “Plate tear-out” = (w − nrowd)tσ | That expression was a simplified straight net-section product, not an edge tear-out or block-shear check. It also used nominal rivet diameter instead of a controlled hole deduction. The replacement accepts externally established Anet and does not claim to calculate tear-out or block shear. |
| Minimum labelled joint capacity and 50–85% efficiency | Three nominal products cannot establish complete-joint strength or a universal efficiency range. The output is explicitly the minimum of entered screens and never a normative capacity or efficiency rating. |
| Apply a typical factor of safety 2–3 | A blanket factor can conflict with allowable-stress or limit-state methods and load combinations. The replacement records the basis and applies no site-generated factor. |
| Defaults, quick presets, auto-calculation and partial numeric parsing | These produced plausible-looking results without provenance. The replacement starts blank, requires a controlled source, component/load-path record and confirmation, accepts decimal point/comma, rejects partial/non-finite input, and writes results with textContent. |