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Measured-flow arithmetic

Compressed-Air Leak Electricity Cost

Calculate reference volume, electrical energy and electricity cost from a measured leak flow and measured same-basis system specific energy. No hole-diameter orifice model is used.

Measured leak flowMeasured SECNo orifice estimate

Matched-basis gate: leak flow and SEC must use the same reference volume definition, system boundary and representative pressure/control regime. The active interval must represent when the leak is actually pressurized.

Leak electricity arithmetic

Electricity cost over supplied interval
Leaked reference volume
Associated electrical energy
Electricity cost per active hour

Vleak=Qleakt;   Eleak=VleakSEC;   C=Eleakp

Stránka US DOE compressed-air evaluation protocol describes measured/trended load profiles and separate leak-flow quantification. ISO 11011:2013 assesses the whole compressed-air system from energy input through supply, transmission and demand. ISO 1217:2009/Amd1:2016 covers displacement-compressor acceptance tests for volume flow and power; it does not validate an arbitrary leak-hole formula.

No orifice prediction: diameter alone is insufficient. Real gas mass flow requires geometry/Cd, absolute upstream and downstream pressure, gas temperature/properties and choked/subcritical regime, followed by an explicit reference-volume conversion. Use a calibrated flow method, leak-down test, bag method or validated model as appropriate.

The cost result includes electricity energy only. Demand charges, maintenance, lost production, repair and benefits from changing system pressure/control are outside this arithmetic.

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Measured leak-flow electricity arithmetic only; no orifice or total-cost estimate. Scientific review: July 2026.

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