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Free Engineering Tool #020

Vibration Limits — Steam Turbines & Generators >40 MW

Evaluate vibration severity for steam turbines and generators per ISO 20816-2. Supports bearing housing velocity and shaft relative displacement measurements.

ISO 20816-2 Zones A/B/C/D >40 MW
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A
B
C
D
Vibration Zone
Measured Value
Recommendation
ZoneBoundaryDescription

ISO 20816-2 Scope

ISO 20816-2 specifies vibration evaluation criteria for steam turbines and generators exceeding 40 MW output, operating at speeds between 1500 and 3600 RPM (50/60 Hz power generation). It covers both bearing housing vibration and shaft relative vibration.

Bearing Housing Vibration

Broadband vibration velocity is measured on the bearing housing (pedestal) in mm/s RMS, typically in the frequency range 10–1000 Hz. The boundary values below correspond to the published table column for shaft speeds of 1500 r/min and 1800 r/min; for 3000–3600 r/min machines the published boundaries are higher (A/B 3.8, B/C 7.5, C/D 11.8 mm/s RMS), so this simplified single table is conservative for 2-pole machines.

Zone BoundaryVelocity (mm/s RMS)
A/B2.8
B/C5.3
C/D8.5

Shaft Relative Displacement

Shaft vibration is measured with proximity probes, expressed as peak-to-peak displacement in μm. These values are simplified for general application.

Zone BoundaryDisplacement (μm p-p)
A/B50
B/C100
C/D165

ℹ️ Note: Shaft displacement limits may vary with operating speed. The values above are simplified for general use. For exact speed-dependent limits, consult the full ISO 20816-2 standard.

⚠️ Important: Both bearing housing and shaft vibration should be monitored. A machine may show low bearing housing vibration but high shaft vibration, or vice versa. The worse of the two assessments governs the overall evaluation.

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Nikolai Shelkovenko

Nikolai Shelkovenko

Nikolai Shelkovenko is a vibration analysis engineer and the founder and CEO of Vibromera. For more than 15 years he has balanced rotating equipment in the field rather than on a test bench: mulchers, industrial fans, crushers, centrifuges, shafts and spindles. That work is what the Balanset instruments grew out of — they were designed as a tool a specialist can carry to the machine and use alone, on site, not as laboratory equipment. Vibromera was founded in 2017 and has been based in Porto, Portugal, since 2023. Development, assembly and support of the Balanset line all happen here. The flagship instrument is the Balanset-1A, a portable analyser for single- and two-plane balancing and for vibration diagnostics. Nikolai is personally involved in customer support, in working through difficult balancing cases and in the development of the software. He works with customers worldwide, in any language.

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