A Dual-Channel Dynamic Balancing System: Balanset-1A Operation Manual • Portable balancer, vibration analyzer "Balanset"

PORTABLE BALANCER “Balanset-1A”

A Dual-Channel
PC-Based Dynamic Balancing System

OPERATION MANUAL
rev. 1.56 May 2023

2023

Estonia, Narva

TABLE OF CONTENTS

.
1.	BALANCING SYSTEM OVERVIEW		3
2.	SPECIFICATION		4
3.	COMPONENTS AND DELIVERY SET		5
4.	BALANCE PRINCIPLES		6
5.	SAFETY PRECAUTIONS		9
6.	SOFTWARE AND HARDWARE SETTINGS		8
7.	BALANCING SOFTWARE		13
.	7.1	General Initial window……………………………………………………….. F1-About»………………………………………………………….. F2-«Single plane», F3-«Two plane»………………………………. F4 – «Settings»…………………………………………………….. F5 – «Vibration meter»……………………………………………. F6 – «Reports». F7 – «Balancing» F8 – «Charts»	13 13 15 16 17 18 18 18 18
.	7.2	“Vibration meter” mode	19
.	7.4	Balancing in one plane (static)	27
.	7.5	Balancing in two planes (dynamic)	38
.	7.6	“Charts” mode	49
8.	General instructions on operation and maintenance of the device		55
.	Annex 1 Balancing in operational conditions		61

1. BALANCING SYSTEM OVERVIEW

Balanset-1A balancer provides single- and two–plane dynamic balancing services for fans, grinding wheels, spindles, crushers, pumps and other rotating machinery.

Balanset-1A balancer includes two vibrosensors (accelerometers), laser phase sensor (tachometer), 2-channels USB interface unit with pre-amplifiers, integrators and ADC acquired module and Windows based balancing software.

Balanset-1A require notebook or other Windows (WinXP…Win11, 32 or 64bit) compatible PC.

Balancing software provides the correct balancing solution for single-plane and two-plane balancing automatically. Balanset-1A is simple to use for non-vibration experts.

All balancing results saved in archive and can be used to create the reports.

Features:

• Easy to use

• Storage of unlimited balancing data

• User selectable trial mass

• Split weight calculation, drill calculation

• Trial mass validity automatically popup message

• Measuring RPM, amplitude and phase of vibrovelocity overall and 1x vibration

• FFT spectrum

• Dual-channel simultaneous data collection

• Waveform and spectrum display

• Storage of vibration values and vibration waveform and spectra

• Balancing using saved influence coefficients

• Trim balancing

• Balancing mandrel eccentricity calculations

• Remove or leave trial weights

• Balancing tolerance calculation (ISO 1940 G-classes)

• Changing correction planes calculations

• Polar graph

• Manual data input

• RunDown charts (experimental option)

2. SPECIFICATION

Measurement range of the root-mean-square value (RMS) of the vibration velocity, mm/sec (for 1x vibration)	from 0.02 to 100
The frequency range of the RMS measurement of the vibration velocity, Hz	from 5 to 200
Number of the correction planes	. 1 or 2
Range of the frequency of rotation measurement, rpm	100 – 100000
.	.
Range of the vibration phase measurement, angular degrees	from 0 to 360
Error of the vibration phase measurement, angular degrees	± 1
Dimensions (in hard case), cm,	393313
Mass, kg	<5
Overall dimensions of the vibrator sensor, mm, max	252520
Mass of the vibrator sensor, kg, max	0.04
– Temperature range: from 5°C to 50°C – Relative humidity: < 85%, unsaturated – Without strong electric-magnetic field & strong impact .	.

3. PACKAGE

Balanset-1A balancer includes two single-axis accelerometers, laser phase reference marker (digital tachometer), 2-channel USB interface unit with pre-amplifiers, integrators and ADC acquired module and Windows based balancing software.
.

Delivery set

Description	Number	Note
USB interface unit	1	.
Laser phase reference marker (tachometer)	1	.
Single-axis accelerometers	2	.
Magnetic stand	1	.
Digital scales	1	.
Hard case for transportation	1	.
“Balanset-1A”. User’s manual.	1	.
Flash disk with balancing software	1	.
.	.	.

Portable Balancer “Balanset-1A” Operation Manual