What is Phase Angle? Timing Relationship in Vibration • Portable balancer, vibration analyzer "Balanset" for dynamic balancing crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines, and many others rotors What is Phase Angle? Timing Relationship in Vibration • Portable balancer, vibration analyzer "Balanset" for dynamic balancing crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines, and many others rotors

Understanding Phase Angle in Vibration

Portable balancer & Vibration analyzer Balanset-1A

Vibration sensor

Optical Sensor (Laser Tachometer)

Balanset-4

Dynamic balancer “Balanset-1A” OEM

Definition: What is Phase Angle?

Phase angle (often simply called phase) is the angular position, measured in degrees (0-360°), of the peak vibration relative to a once-per-revolution reference mark on the rotating shaft (from a tachometer or keyphasor). Alternatively, it can represent the timing relationship between two vibration signals at the same frequency. Phase angle provides the “when” information that complements amplitude (the “how much”), together forming a complete vibration vector with both magnitude and direction.

Phase angle is absolutely critical for rotor balancing (determines where to place correction weights), critical speed identification (180° phase shift confirms resonance), and fault diagnosis (phase patterns distinguish different fault types). Without phase information, many diagnostic and corrective procedures would be impossible.

Phase Measurement Relative to Keyphasor

The Reference System

  • Reference Mark: Reflective tape or notch on shaft
  • Sensor: Optical or magnetic tachometer detects mark passage
  • Once-Per-Revolution Pulse: Defines 0° reference
  • Vibration Timing: When does peak vibration occur relative to mark?
  • Angular Measurement: Expressed in degrees (0-360°)

Convention

  • 0°: Reference mark position
  • Direction: Typically increasing in direction of rotation
  • Example: Phase = 90° means peak vibration occurs 90° (quarter revolution) after reference mark passes sensor

Critical Applications

1. Balancing (Most Important)

Phase determines correction weight angular position:

  • Measure phase of unbalance-induced vibration
  • Phase indicates angular location of heavy spot
  • Correction weight placed 180° from heavy spot
  • Phase accuracy ±5-10° needed for effective balancing
  • Without phase, balancing impossible

2. Critical Speed Identification

Phase shift confirms resonance:

  • Below critical speed: phase relatively constant
  • Passing through critical: characteristic 180° phase shift
  • Above critical: phase shifted 180° from below-critical value
  • Phase change on Bode plot definitive resonance indicator
  • Amplitude peak alone insufficient—must have phase shift

3. Fault Diagnosis

Unbalance

  • Phase stable and repeatable
  • Same phase at all speeds (below critical)
  • Phase marks heavy spot location

Misalignment

  • Characteristic phase relationships between bearings
  • Axial measurements often 180° different at drive and non-drive ends
  • Radial phase patterns diagnostic for misalignment type

Shaft Crack

  • Phase of 1× and 2× change during startup/shutdown
  • Different behavior than normal unbalance
  • Phase variations indicate crack breathing

Looseness

  • Erratic, unstable phase readings
  • Phase varies ±30-90° between measurements
  • Non-repeatability diagnostic for looseness

Phase Between Two Measurement Points

In-Phase (0° Difference)

  • Both points vibrate together
  • Move in same direction simultaneously
  • Indicates rigid connection or below-resonance mode
  • Common for bearings on same rotor below critical speed

Out-of-Phase (180° Difference)

  • Points vibrate oppositely
  • One up while other down
  • Indicates mode shape node between points or above-resonance
  • Diagnostic for coupled unbalance, certain misalignment patterns

90° Difference (Quadrature)

  • Points vibrate with 90° time lag
  • One reaches peak while other at zero
  • Can indicate circular or elliptical motion
  • Common at resonances or in certain geometries

Measurement Challenges

Phase Accuracy Requirements

  • Balancing: ±5-10° accuracy needed
  • Critical Speed: ±10-20° acceptable
  • Fault Diagnosis: ±15-30° often sufficient

Factors Affecting Accuracy

  • Tachometer Quality: Clean once-per-rev pulse essential
  • Reference Mark Position: Must be secure and visible
  • Signal Quality: Good signal-to-noise ratio needed
  • Filtering: Filters can introduce phase shifts
  • Speed Stability: Speed variations affect phase measurement

Common Errors

  • Reference mark shifted (tape peeling, mark moved)
  • Tachometer misaligned or intermittent
  • Low signal amplitude (noise affects phase)
  • Wrong frequency component selected for phase

Phase in Vector Analysis

Polar Representation

  • Vibration vector has magnitude and phase
  • Magnitude = amplitude
  • Phase = angle
  • Plotted on polar plot for balancing

Vector Addition

  • Vector addition requires both amplitude and phase
  • Phase determines how vectors combine
  • 0° phase: vectors add arithmetically
  • 180° phase: vectors subtract
  • Other phases: use vector mathematics

Documentation and Communication

Standard Format

  • Report as: “Amplitude @ Phase”
  • Example: “5.2 mm/s @ 47°”
  • Include frequency: “5.2 mm/s @ 47° at 1×”
  • Specify reference (keyphasor position)

Phase Plots

  • Phase vs. speed (Bode plot lower trace)
  • Phase vs. frequency
  • Polar plots for balancing
  • Phase maps for ODS analysis

Phase angle is the essential timing dimension of vibration analysis that transforms amplitude measurements into complete vibration vectors. Understanding phase measurement, interpretation, and application in balancing, resonance identification, and fault diagnosis is fundamental to advanced vibration analysis and essential for effective rotor dynamics assessment and machinery troubleshooting.


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