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Source-gated elastic screening arithmetic

Elastic Cylindrical Interference-Fit Worksheet

Ideal Lamé-Hooke contact pressure for two concentric cylinders with separate material properties and a solid or hollow shaft. Optional friction outputs are separate uniform-pressure Coulomb limits, not rated joint capacity.

Diametral interferenceOpen ends / plane stressNot an ISO pressure formula

Ideal model results

Uniform contact pressure p
Interference ratio δ/d
Hub bore hoop stress σθ,h
Shaft contact hoop stress σθ,s
Hub diametral expansion
Shaft diametral contraction
Separate ideal axial slip limit
Separate ideal torque slip limit

Elastic compatibility

The model uses one reference interface diameter d because the free preassembly diameter difference is assumed very small. δ is diametral interference: free shaft OD minus free hub bore, evaluated at the same controlled state.

kₛ = (d² + Dᵢ²)/(d² − Dᵢ²)    kₕ = (Dₒ² + d²)/(Dₒ² − d²)
Cₛ = (kₛ − νₛ)/Eₛ    Cₕ = (kₕ + νₕ)/Eₕ
p = δ/[d(Cₛ + Cₕ)]
Δdₛ = p d Cₛ    Δdₕ = p d Cₕ    δ = Δdₛ + Δdₕ
σθ,s at contact = −p kₛ    σθ,h at bore = +p kₕ

E is in pressure units; all four diameters/lengths use one length unit. The result p and displayed hoop stresses then use the same pressure basis. These equations follow axisymmetric Lamé stresses plus plane-stress Hooke strain compatibility; they are general engineering elasticity equations, not ISO fit equations.

Optional friction arithmetic

A = πdL    Fslip = μpA    Tslip = μpA(d/2)

F and T are separate ideal incipient-slip limits for uniform normal pressure and constant Coulomb μ. They are not simultaneous independent capacities and contain no safety factor. Leave μ blank unless its basis is controlled for the real surfaces and service state.

InputDefinition
dCommon reference diameter at the fit interface
δPositive diametral interference at one state
DᵢShaft bore; zero selects the solid-shaft limit
DₒHub outside diameter
LLength over which uniform p and μ are assumed
Eₛ EₕYoung’s moduli at the relevant state
νₛ νₕPoisson ratios for stable isotropic elasticity: −1 < ν < 0.5
No acceptance verdict: interface stresses are not a complete stress field or a yield/fatigue check. Short hubs, shoulders, grooves, keys, splines, tapers, surface asperity flattening, residual stress, plasticity, hollow-shaft external-pressure buckling, temperature gradients, centrifugal effects, fretting, assembly damage and combined axial/torque/bending loads can invalidate the uniform elastic model.

ISO fit codes do not supply this pressure formula

ISO 286-1:2010, edition 2 with Cor 1:2013, is current and was confirmed in 2026. It defines the ISO code system concepts and fit terminology. ISO 286-2:2010, edition 2 with Cor 1:2013, supplies selected limit-deviation tables; its official record is currently under systematic review. Neither public scope establishes the Lamé pressure equation or selects a fit for a load case.

Exact H7/p6, H7/s6 or other designation limits must come from the controlled applicable ISO 286-2 table and size step. They are deliberately not reconstructed here and remain NEEDS_LICENSED_SOURCE. Analyse both minimum and maximum interference after temperature, coating, surface and measurement effects.

ISO 1:2022, edition 4, defines the standard reference-temperature concept for dimensional properties. This worksheet does not convert a drawing-state interference to an operating-state interference.

Open technical sources

University of Washington ME 354, Thick Walled Cylinders, gives the same-material two-cylinder shrink-fit reduction and states the small-interference/no-axial-stress assumptions. NASA contractor report BRL 6048 (1972), Appendix F, gives the dissimilar-material radial compatibility and the ideal torque relation with a worked actuator example. Exact unit conversions use NIST SP 811 Appendix B. Sources accessed 13 July 2026.

No. ISO 286 codes and tables describe size tolerances and deviations. Pressure requires a separate structural model with geometry and material properties.
No universal dry/oiled value is supplied. Use controlled evidence for the actual pair, finish, coating, lubricant, process, pressure, temperature and life condition, or leave μ blank.
A designation alone is not one interference value. The basic size step and both shaft/hole limits determine a range, and service-state effects can change it.
No. This page reports only ideal interface quantities and no allowable. A complete multiaxial/local stress, assembly, fatigue, fretting, tolerance and service analysis is still required.
Elastic reference calculation only; independent mechanical and metrology review remains necessary. · All calculators
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