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Balancing a Squirrel-Cage Fan Wheel with the First-Generation Balanset-1 Device

 

In a recent project, the first-generation Balanset-1 device was employed for the precise task of balancing a squirrel-cage fan wheel. While newer Balanset-1A models come in more compact aluminum cases, the original Balanset-1 still proves to be a reliable and effective tool for such specialized tasks.

The balancing process was carried out in four crucial steps:

  1. Initial Vibration Measurement: The first step involved assessing the initial vibration level of the squirrel-cage fan wheel to establish a baseline for the balancing procedure.
  2. Calibration and Test Weights: The Balanset-1 device was used to set up test weights and measure the resulting changes in vibration at a known point on the rotor.
  3. Corrective Measures: Based on the collected data, the device calculated the necessary adjustments in terms of weight and angle. Corrective weights were then placed accordingly to neutralize the imbalance.
  4. Result Verification: The final step involved checking the results to ensure that the balancing had been successful.

The original Balanset-1 device, despite being from the first generation, provided accurate and reliable readings that led to the successful balancing of the squirrel-cage fan wheel. Although newer models like the Balanset-1A come in smaller, aluminum cases, the efficacy of the original device in rotor balancing and vibration analysis was clearly demonstrated.


Nikolai Shelkovenko

Nikolai Shelkovenko

Nikolai Shelkovenko is a vibration analysis engineer and the founder and CEO of Vibromera. For more than 15 years he has balanced rotating equipment in the field rather than on a test bench: mulchers, industrial fans, crushers, centrifuges, shafts and spindles. That work is what the Balanset instruments grew out of — they were designed as a tool a specialist can carry to the machine and use alone, on site, not as laboratory equipment. Vibromera was founded in 2017 and has been based in Porto, Portugal, since 2023. Development, assembly and support of the Balanset line all happen here. The flagship instrument is the Balanset-1A, a portable analyser for single- and two-plane balancing and for vibration diagnostics. Nikolai is personally involved in customer support, in working through difficult balancing cases and in the development of the software. He works with customers worldwide, in any language.

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