Free Engineering Tool

Motor Insulation Resistance Interpreter

Interpret megger test results per IEEE Std 43. Calculate minimum acceptable insulation resistance, temperature-corrected values, polarization index, and trending recommendations.

IEEE 43 Megger Test Polarization Index

Interpretation

Overall Assessment
Minimum Acceptable (IEEE 43)
Corrected IR @ 40°C
Temperature Correction Factor
Polarization Index (PI)
Recommended Test Voltage
Trending Recommendation

Minimum Insulation Resistance (IEEE 43)

Per IEEE Std 43, the minimum recommended 1-minute insulation resistance at 40 °C is:

R_min = kV + 1   (MΩ)

Where kV is the rated voltage in kilovolts. For a 4160V motor: R_min = 4.16 + 1 = 5.16 MΩ.

Temperature Correction

Insulation resistance approximately doubles for every 10 °C decrease in temperature. To normalize to 40 °C:

R₄₀ = R_T × C_T, where C_T = 0.5^((40 − T)/10)

For a reading at 25 °C: C_T = 0.5^((40−25)/10) = 0.5^1.5 = 0.354. So a 500 MΩ reading at 25 °C becomes 177 MΩ at 40 °C.

Polarization Index (PI)

PI = IR₁₀min / IR₁min
PI ValueInsulation Condition
< 1.0Dangerous — do not energize
1.0 – 2.0Questionable
2.0 – 4.0Good
> 4.0Excellent

Recommended Test Voltages (IEEE 43)

Motor Rated VoltageDC Test Voltage
< 1000 V500 V DC
1000 – 2500 V500 – 1000 V DC
2501 – 5000 V1000 – 2500 V DC
5001 – 12000 V2500 – 5000 V DC
> 12000 V5000 – 10000 V DC

⚠️ Important: A single IR reading is less meaningful than a trend. Always compare with previous readings taken under similar conditions. A sudden drop (>50%) is more alarming than an absolutely low but stable value.

Vibromera — Portable Balancing & Vibration Analysis
Professional field balancing instruments and software. Used in 50+ countries.
Learn More
Categories:

WhatsApp