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Motor Insulation Resistance Interpreter
Interpret megger test results per IEEE Std 43. Calculate minimum acceptable insulation resistance, temperature-corrected values, polarization index, and trending recommendations.
Interpretation
Minimum Insulation Resistance (IEEE 43)
Per IEEE Std 43, the minimum recommended 1-minute insulation resistance at 40 °C is:
Where kV is the rated voltage in kilovolts. For a 4160V motor: R_min = 4.16 + 1 = 5.16 MΩ.
Temperature Correction
Insulation resistance approximately doubles for every 10 °C decrease in temperature. To normalize to 40 °C:
For a reading at 25 °C: C_T = 0.5^((40−25)/10) = 0.5^1.5 = 0.354. So a 500 MΩ reading at 25 °C becomes 177 MΩ at 40 °C.
Polarization Index (PI)
| PI Value | Insulation Condition |
|---|---|
| < 1.0 | Dangerous — do not energize |
| 1.0 – 2.0 | Questionable |
| 2.0 – 4.0 | Good |
| > 4.0 | Excellent |
Recommended Test Voltages (IEEE 43)
| Motor Rated Voltage | DC Test Voltage |
|---|---|
| < 1000 V | 500 V DC |
| 1000 – 2500 V | 500 – 1000 V DC |
| 2501 – 5000 V | 1000 – 2500 V DC |
| 5001 – 12000 V | 2500 – 5000 V DC |
| > 12000 V | 5000 – 10000 V DC |
⚠️ Important: A single IR reading is less meaningful than a trend. Always compare with previous readings taken under similar conditions. A sudden drop (>50%) is more alarming than an absolutely low but stable value.
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