Free Engineering Tool #033

Vibration Source Identifier

Interactive diagnostic tool — enter vibration frequency as order of running speed to identify likely fault sources for rotating machinery.

Frequency Analysis Fault Diagnosis Order Tracking
Quick presets

Diagnostic Results

Most Likely Source
Running Speed Frequency
Vibration Order

Complete Frequency–Fault Reference

Vibration Frequency Analysis

Every mechanical fault produces vibration at characteristic frequencies related to the shaft rotational speed. By identifying the dominant frequency in a vibration spectrum and expressing it as an order (multiple) of the shaft speed, the most probable fault source can be determined.

Order Calculation

Order = f_vibration / f_running = f_vibration / (RPM / 60)

Where f_vibration is the measured dominant frequency in Hz and RPM is the shaft rotational speed.

Common Fault Frequencies

OrderFrequencyPrimary SourceAdditional Indicators
1xShaft speedUnbalanceStable phase, proportional to speed squared
1xShaft speedBent shaftHigh axial vibration, phase stable
2x2 x shaft speedMisalignmentHigh axial, 180° phase across coupling
3x3 x shaft speedSevere misalignmentMultiple harmonics present
0.42–0.48xSub-synchronousOil whirlJournal bearings, speed-dependent
0.5xHalf shaft speedLooseness / rubFractional sub-harmonics
Multiple harmonics1x, 2x, 3x…Mechanical loosenessMany harmonics of running speed
Non-synchronousBPFO, BPFI, BSFBearing defectsModulated by running speed
Z x RPMBlade passFlow issuesPulsation, cavitation
Z x RPMGear meshGear problemsSidebands indicate which gear
2x line (100/120 Hz)Fixed frequencyElectricalDisappears when power removed

Phase Angle Guide

Phase analysis is critical for distinguishing faults at the same frequency. At 1x: stable phase = unbalance, 180° across coupling = misalignment, unstable phase = looseness. Always use a tachometer reference.

Practical Example

Example — Motor at 1500 RPM with 75 Hz Vibration

Given: Running speed = 1500 RPM, Dominant frequency = 75 Hz

Running speed frequency = 1500 / 60 = 25 Hz

Order = 75 / 25 = 3.0x

Primary suspect: Severe misalignment or mechanical looseness

Recommended: Check coupling alignment, inspect mounting bolts, verify foundation

⚠️ Note: This tool provides guidance based on common fault-frequency relationships. Definitive diagnosis requires correlation with phase data, time waveform, orbit plots, operating conditions, and machine history. Always verify with additional measurements.

Vibromera — Portable Balancing & Vibration Analysis
Professional vibration analyzers with spectrum analysis, order tracking, and fault diagnosis. Used in 50+ countries.
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