Rotor balancing is a critical aspect in the maintenance and operation of crusher machines. This article elucidates the methodology and benefits of rotor balancing, with a particular focus on the utilization of the Balanset-1A portable balancing device. Introduction: Crusher machines are prone to vibrations, which may result in premature mechanical Read more…
Rotor balancing is a critical process for minimizing vibrations and prolonging the lifespan of rotating machinery. This article aims to provide a comprehensive, step-by-step guide to conducting a two-plane rotor balancing operation using the Balanset-1A device. This method ensures high-precision dynamic balancing of the rotor in its operating condition. Step-by-Step Read more…
This article takes you through our recent visit to a home textile factory where down pillows and blankets are manufactured. Our focus will be on the balancing process of the machinery involved in the production. Pre-Balancing Procedures: Vibrometer Mode Measurements Initial Step Before proceeding with the balancing, it is advisable Read more…
Introduction Combine harvesters are vital machinery in agriculture, and like any complex machinery, they require proper maintenance for optimal performance. One often overlooked but crucial aspect of this maintenance is rotor balancing. Balancing rotors on combine harvesters may appear to be a generic task similar to other rotary machines like Read more…
The rotor is a body which rotates about some axis and is held by its bearing surfaces in the supports. The bearing surfaces of the rotor transmit loads to the supports via rolling or sliding bearings. The bearing surfaces are the surfaces of the trunnions or the surfaces that replace Read more…
Elevated Vibration Levels in Nestle Pet Food Plant In June of last year, a contractor responsible for maintenance at a Nestle plant specializing in pet food production encountered an issue with one of the crushers. Post-maintenance, the machine displayed increased vibration levels, reaching up to 8-9 mm/s, well above the Read more…
The introduction of our devices allowed the Customer to independently balance crushers massive rotors (up to 800 kg) within their own bearings, reaching residual vibration levels not exceeding 0.3-0.5 mm/s. Moreover, these works are carried with our equipment, both in the workshop, while assembling and adjusting the crushes, and directly Read more…
Introduction: Machinery, especially ones as pivotal as crushers, often require rebalancing after undergoing repairs. Ensuring their optimal operation after such maintenance tasks is vital for bearings longevity. Procedure: Following a recent repair session, the crusher in question needed its balance restored. To achieve this, the crusher was firmly anchored to Read more…
When a new industrial plant was set up, we identified the need to balance a crusher rotor to ensure efficient operation. We chose to use Balanset-1A for the job, a tool known for its reliable balancing and vibration analysis capabilities. The Need for Balancing The plant aimed to start its Read more…
Objective: The task at hand was to dynamically balance the rotor of a considerably aged crusher. For this critical operation, the Balanset-1A device was employed. Process: Upon initial inspection, the crusher was found to be in dire shape, rendering it unsuitable for use. The Balanset-1A confirmed the rotor’s significant Read more…
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