Crusher balancing

When a new industrial plant was set up, we identified the need to balance a crusher rotor to ensure efficient operation. We chose to use Balanset-1A for the job, a tool known for its reliable balancing and vibration analysis capabilities.

The Need for Balancing

The plant aimed to start its operations smoothly, and a balanced crusher rotor was essential for that. An imbalanced rotor can cause inefficiency and mechanical issues, disrupting the production process.

Using Balanset-1A

Balanset-1A is a cost-effective tool that delivers reliable balancing results. It's commonly used in various industries and has proven to be as effective as more expensive alternatives. For this project, it was the go-to choice.

The Balancing Process

The balancing process was straightforward. We first measured the initial vibration of the rotor. Test weights were then added, and Balanset-1A calculated the exact weight and angle needed to balance the rotor effectively.

Results

After balancing, we tested the rotor and found that it met the optimal operational standards. The vibration levels were significantly reduced, confirming that the crusher is now ready for continuous operation.

Devices

Portable balancer & Vibration analyzer Balanset-1A

Balanset-1A is a portable, USB-powered vibration analyzer and balancer for one- and two-plane balancing of rotors in their own bearings. The Full Kit includes the interface unit, two vibration sensors, optical laser tachometer, reflective tape, Windows balancing software on a USB drive, magnetic stand, digital scale and transport case. Requires a compatible Windows computer with a free USB port; computer …

€1,975.00 – €2,025.00Price range: €1,975.00 through €2,025.00 + VAT (if applicable)

Parts

Vibration sensor

Vibration sensor for Balanset balancing devices, based on the ADXL335 accelerometer. Supplied with a 5 m cable as standard for measuring vibration during rotor balancing and analysis. A 10 m cable option is available.

€90.00 – €110.00Price range: €90.00 through €110.00 + VAT (if applicable)

Parts

Optical Sensor (Laser Tachometer)

Optical laser sensor for Balanset balancing devices, based on the modified HS2234 tachometer. Measures rotational speed without contact using a reflective mark on the rotor. Supplied with a 5 m cable as standard; a 10 m cable option is available.

€124.00 – €144.00Price range: €124.00 through €144.00 + VAT (if applicable)

Devices

Balanset-4

Balanset-4 is a four-channel vibration analyzer and balancing system for correction in one to four planes. Designed for cardan shafts and rotors supported on four bearings, it can also serve as the measuring system for a balancing machine. The kit includes four vibration sensors, an optical laser tachometer, USB interface, software, magnetic stand, scale and transport case.

€6,803.00 + VAT (if applicable)

Parts

Magnetic Stand Insize-60-kgf

Adjustable magnetic stand for positioning the laser RPM sensor in Balanset balancing kits. The switchable magnetic base provides up to 60 kgf of holding force on suitable ferromagnetic surfaces. Adjustable arms and joints help align the sensor with the reflective mark on the rotor.

€46.00 + VAT (if applicable)

Parts

Reflective tape

Silver self-adhesive reflective tape for the optical laser tachometer in Balanset balancing kits. Apply a small piece to the rotor to provide a reflective reference mark for rotational speed measurement. Supplied as a 1 m length for multiple setups.

€10.00 + VAT (if applicable)

Devices

Dynamic balancer “Balanset-1A” OEM

Balanset-1A OEM is the core measuring kit for one- and two-plane rotor balancing and vibration analysis. It includes the USB interface unit, two vibration sensors, optical laser tachometer, reflective tape and Windows balancing software on a USB drive. Compared with the Full Kit, the magnetic stand, digital scale and transport case are not included. Requires a compatible Windows computer with …

€1,735.00 + VAT (if applicable)

Conclusion

Using Balanset-1A made the balancing process quicker and more precise. The crusher rotor is now well-balanced, ensuring the new industrial plant can operate efficiently right from the start.