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Balancing the fan impellers

The Importance of Balancing Exhaust Fans Unbalanced exhaust fans can adversely affect indoor air quality, causing discomfort, increased noise levels, and even premature equipment failure. Regular fan balancing is essential for a comfortable and healthy atmosphere. In this article, we will explore why balancing exhaust fans is crucial and how to do it professionally. Why Balancing Exhaust Fans is Necessary Energy Efficiency: Balanced exhaust fans operate smoothly, consuming less electricity, thus reducing operational expenses and improving environmental performance. Noise and Vibration Reduction: Unbalanced fans produce unpleasant noises and vibrations that spread throughout the building. Balancing eliminates these issues. Extended Service Read more…

By Nikolai Shelkovenko, 7 yearsMarch 17, 2018 ago

Mulcher rotor balancing

Dynamic balancing is paramount in ensuring the optimal performance and longevity of rotating machinery, such as mulcher rotors. Portable balancing machines, like the Balanset-1A, are especially crucial as they allow for field interventions, irrespective of the prevailing environmental conditions. Be it the sweltering summer heat or the icy grip of winter, a dependable device like Balanset-1A ensures that the work is completed successfully, achieving that perfect balance. Balancing in Sub-Zero Temperatures Our commitment to service delivery recently saw us perform mulcher rotor dynamic balancing in particularly harsh conditions. The mercury had dipped to -25°C (-13°F), a temperature at which most Read more…

By Nikolai Shelkovenko, 7 yearsMarch 11, 2018 ago

Dynamic balancing of the mulcher rotor. Balancing Crusher.

Example Impellers

Balancing the fan impellers

In a recent project, the first-generation Balanset-1 device was employed for the precise task of balancing a squirrel-cage fan wheel. While newer Balanset-1A models come in more compact aluminum cases, the original Balanset-1 still proves to be a reliable and effective tool for such specialized tasks. The balancing process was carried out in four crucial steps: Initial Vibration Measurement: The first step involved assessing the initial vibration level of the squirrel-cage fan wheel to establish a baseline for the balancing procedure. Calibration and Test Weights: The Balanset-1 device was used to set up test weights and measure the resulting Read more…

By Nikolai Shelkovenko, 7 yearsFebruary 19, 2018 ago

Example Mulchers

Mulcher rotor balancing

Introduction Rotor balancing is an essential maintenance procedure for minimizing vibration, thereby extending the lifespan of machinery and enhancing operator comfort. The Balanset-1A is an invaluable tool in achieving this balance, offering both accuracy and adaptability under various conditions. The device’s efficacy was recently put to the test when we were called upon for an urgent mulcher rotor balancing job in the heart of winter. Facing The Elements Our commitment to quality service knows no bounds, which is why we were undeterred by the winter conditions, complete with falling snow. Recognizing the adverse environmental elements, we opted to relocate to Read more…

By Nikolai Shelkovenko, 7 yearsDecember 13, 2017 ago

Example Mulchers

Mulcher rotor balancing

Balancing the rotor of a Ferri mulcher installed on a Hitachi excavator is a critical procedure aimed at vibration reduction and overall equipment longevity. So, what could be the root causes of rotor imbalance and its ensuing vibration? Using Balanset-1A for rotor balancing ensures a hassle-free experience. 1. Mass Difference in Cutters: It is advisable to balance the mulcher with new cutters, as the mass difference between a new and an old cutter could be as much as 500 grams. Given that a single mulcher may have between 30 to 50 of these, the imbalance could be significant. 2. Extreme Read more…

By Nikolai Shelkovenko, 7 yearsOctober 16, 2017 ago

Example Impellers

photos of Balanset-1A in use in Indonesia

Vibromera proudly shares insights from a valued customer Vibromera is delighted to share photographs from one of our valued customers in Indonesia, Adji Sunarto, who recently sent us images of the Balanset-1A in operation. Adji Sunarto is an experienced rotor balancing specialist who uses the Balanset-1A to ensure the seamless operation of his clients’ equipment. The Balanset-1A is a portable balancing machine designed for the dynamic balancing of rotors in their own bearings (on-site). It is user-friendly and ideally suited for balancing various types of rotors, including fans, crushers, augers, shafts, centrifuges, and turbines. Vibromera is a leading manufacturer of Read more…

By Nikolai Shelkovenko, 7 yearsOctober 15, 2017 ago

Example Mulchers

Mulcher rotor balancing

Old, green Nokamic mulcher. I’m not balance this mulcher, but he’s very handsome. I couldn’t resist and took some pictures.

By Nikolai Shelkovenko, 7 yearsOctober 10, 2017 ago

Crashers Example

Balancing renovated crushers.

Introduction: Machinery, especially ones as pivotal as crushers, often require rebalancing after undergoing repairs. Ensuring their optimal operation after such maintenance tasks is vital for bearings longevity. Procedure: Following a recent repair session, the crusher in question needed its balance restored. To achieve this, the crusher was firmly anchored to a mounting plate, ensuring stability throughout the process. Balancing with Precision: The repaired crusher was securely anchored to a mounting plate to ensure a stable environment for balancing. Thanks to the precision of the Balanset-1A and the stability provided by the mounting plate, the balancing process was smooth and efficient. Read more…

By Nikolai Shelkovenko, 7 yearsSeptember 22, 2017 ago

Example Mulchers

Mulcher rotor balancing

Introduction: The Raptor 800 stands out in the world of mulchers – a machine synonymous with power and aesthetics. As with any machinery, ensuring its optimal operation requires meticulous attention to every component. The Challenge: Even the most robust and beautifully designed machines can encounter operational hitches. For the Raptor 800, the rotor’s balance is paramount to its function. Ensuring its smooth and efficient operation means balancing it to perfection. Solution: Enter the Balanset-1A – a top-tier portable vibration analyzer and balancer. Deployed to tackle the rotor’s imbalance, its precision and efficiency were evident. Within a short span, it was Read more…

By Nikolai Shelkovenko, 7 yearsSeptember 14, 2017 ago

Example Mulchers

Mulcher rotor balancing

Introduction: In the realm of machinery, the NOKAMIC stands as a trusted ally, known for its reliable performance. But even the most reliable machines sometimes require balancing. The Challenge: Although the NOKAMIC is a machine of reliability, the wear and tear of daily operations can occasionally introduce imbalances. Addressing these imbalances promptly is critical to ensuring continued performance. The Solution: To restore balance, the Balanset-1A was employed. Recognized for its efficiency in dynamic rotor balancing, this device was the perfect tool for the job. With its guidance, the task was straightforward and swift. The result? A staggering 30-fold reduction in Read more…

By Nikolai Shelkovenko, 7 yearsSeptember 12, 2017 ago

Desmond Purpleson