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Valve Leak Rate Calculator
Determine maximum permissible seat leakage per ISO 5208 for classes A through F. Evaluate pass/fail based on measured leak rate for liquid and gas testing.
Results
ISO 5208 Seat Leakage Classes
ISO 5208 defines six leakage rate classes (A through F) for industrial valve testing. The permissible leak rate depends on valve size (DN) and test pressure differential (ΔP).
| Class | Liquid Leak Rate | Gas Leak Rate | Description |
|---|---|---|---|
| A | Zero | Zero (no visible) | Zero leakage — no visible leak during test period |
| B | Zero at low P | Defined by spec | No visible leak at reduced test pressure |
| C | 0.0006 × DN² × √ΔP | 0.06 × DN² × √ΔP | Low leakage — stringent process valves |
| D | 0.0018 × DN² × √ΔP | 0.18 × DN² × √ΔP | Standard leakage — most common industrial class |
| E | 0.018 × DN² × √ΔP | 1.8 × DN² × √ΔP | Higher leakage — less critical applications |
| F | Special | Special | Manufacturer-defined or customer-specified |
Formulas
For liquid testing (water), the permissible leak rate in ml/min:
For gas testing (air/N₂), the permissible leak rate in bubbles/min (or mm³/s):
Practical Example
Given: DN = 100 mm, ΔP = 16 bar, Class D
Qmax = 0.0018 × 100² × √16 = 0.0018 × 10000 × 4.0 = 72 ml/min
If measured leak = 0.5 ml/min → PASS (well within limit)
ℹ️ Test Duration: Per ISO 5208, typical test durations depend on valve size. DN ≤ 50: 15 sec, DN 65–200: 60 sec, DN 250–450: 120 sec, DN ≥ 500: 120–300 sec.
⚠️ Note: Class A (zero leakage) does not mean mathematically zero — it means no visible leakage during the specified test duration. Some standards (e.g. API 598) have different leakage class definitions.
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