Free Engineering Tool

Valve Leak Rate Calculator

Determine maximum permissible seat leakage per ISO 5208 for classes A through F. Evaluate pass/fail based on measured leak rate for liquid and gas testing.

ISO 5208 Classes A – F Liquid & Gas
Quick presets

Results

Maximum Permissible Leak Rate
Leakage Class Description
Recommended Test Duration
Pass / Fail Evaluation

ISO 5208 Seat Leakage Classes

ISO 5208 defines six leakage rate classes (A through F) for industrial valve testing. The permissible leak rate depends on valve size (DN) and test pressure differential (ΔP).

ClassLiquid Leak RateGas Leak RateDescription
AZeroZero (no visible)Zero leakage — no visible leak during test period
BZero at low PDefined by specNo visible leak at reduced test pressure
C0.0006 × DN² × √ΔP0.06 × DN² × √ΔPLow leakage — stringent process valves
D0.0018 × DN² × √ΔP0.18 × DN² × √ΔPStandard leakage — most common industrial class
E0.018 × DN² × √ΔP1.8 × DN² × √ΔPHigher leakage — less critical applications
FSpecialSpecialManufacturer-defined or customer-specified

Formulas

For liquid testing (water), the permissible leak rate in ml/min:

For gas testing (air/N₂), the permissible leak rate in bubbles/min (or mm³/s):

Practical Example

Example — DN100 Gate Valve, Class D, Liquid Test

Given: DN = 100 mm, ΔP = 16 bar, Class D

Qmax = 0.0018 × 100² × √16 = 0.0018 × 10000 × 4.0 = 72 ml/min

If measured leak = 0.5 ml/min → PASS (well within limit)

ℹ️ Test Duration: Per ISO 5208, typical test durations depend on valve size. DN ≤ 50: 15 sec, DN 65–200: 60 sec, DN 250–450: 120 sec, DN ≥ 500: 120–300 sec.

⚠️ Note: Class A (zero leakage) does not mean mathematically zero — it means no visible leakage during the specified test duration. Some standards (e.g. API 598) have different leakage class definitions.

Vibromera — Portable Balancing & Vibration Analysis
Professional instruments for vibration diagnostics and field balancing. Used in 50+ countries.
Learn More

© 2024–2025 Vibromera — Engineering Calculators

Based on ISO 5208 (Industrial valves — Pressure testing). Last updated: June 2025

Categories:

WhatsApp