Free Engineering Tool #035
Bearing Defect Frequency Calculator
Calculate BPFO, BPFI, BSF, and FTF from bearing geometry and shaft speed. Includes 2× and 3× harmonics for vibration diagnostics.
Results
Harmonics Table
| Frequency | 1× (Hz) | 1× (Order) | 2× (Hz) | 2× (Order) | 3× (Hz) | 3× (Order) |
|---|
Bearing Defect Frequencies
When a rolling element bearing develops a localized defect, the repetitive impact generates characteristic frequencies that depend on the bearing geometry and shaft speed. The four fundamental defect frequencies are:
Fundamental Train Frequency (FTF)
The cage rotational frequency. An elevated FTF indicates cage wear or damage.
Ball Pass Frequency — Outer Race (BPFO)
The rate at which rolling elements pass a point on the outer race. Peaks near BPFO can support an outer-race fault diagnosis, but occurrence and amplitude depend on load zone, transfer path, slip and measurement position.
Ball Pass Frequency — Inner Race (BPFI)
The rate at which rolling elements pass a point on the inner race. Inner race faults typically show sidebands at shaft speed around BPFI.
Ball Spin Frequency (BSF)
The rotational frequency of a rolling element about its own axis. Rolling element defects often appear at 2× BSF because the defect contacts both races per revolution.
Note: These kinematic formulas assume pure rolling with no slip. Actual frequencies can shift with load, clearance, lubrication, speed and slip; use calculated values as search markers rather than exact proof of a defect.
Practical Example
Given: Z = 9, Bd = 7.94 mm, Pd = 38.5 mm, α = 0°, RPM = 1500
Shaft freq = 1500/60 = 25 Hz
Bd/Pd = 0.2062, cos(0°) = 1
FTF = 25/2 × (1 − 0.2062) = 9.92 Hz
BPFO = 9/2 × 25 × (1 − 0.2062) = 89.30 Hz
BPFI = 9/2 × 25 × (1 + 0.2062) = 135.70 Hz
BSF = (38.5/(2×7.94)) × 25 × (1 − 0.2062²) = 58.03 Hz
⚠️ Note: Use the bearing manufacturer’s internal geometry and contact angle for the exact bearing variant. Do not infer contact angle or rolling-element dimensions from the designation alone.
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