Free Engineering Tool
Remaining Useful Life (RUL) Prognostics Calculator
Enter trend data points, choose a regression model, set a failure threshold, and estimate the remaining useful life with confidence level per ISO 13381.
Results
Prognostics per ISO 13381-1
ISO 13381-1 defines a framework for condition monitoring and prognostics of machines. The core idea is to track a health indicator over time, fit a degradation model, and extrapolate to a predefined failure threshold.
Regression Models
Three models are supported for fitting trend data:
- Linear: y(t) = a + b·t — suitable for steady, constant-rate degradation
- Exponential: y(t) = a·eb·t — suitable for accelerating degradation (e.g. bearing wear)
- Polynomial (2nd order): y(t) = a + b·t + c·t² — suitable for non-linear trends with inflection
Goodness of Fit — R²
The coefficient of determination R² measures how well the model fits the data:
- R² > 0.95 — Excellent fit, high confidence in RUL estimate
- R² = 0.80–0.95 — Good fit, moderate confidence
- R² < 0.80 — Poor fit, consider a different model or more data
Practical Example
Given: Vibration readings at days 0, 30, 60, 90, 120, 150 are: 1.2, 1.8, 2.5, 3.4, 4.1, 5.0 mm/s. Alarm threshold = 7.1 mm/s.
Linear fit: y = 1.14 + 0.0253·t → threshold at t ≈ 236 days → RUL ≈ 86 days from last measurement.
Exponential fit may give a shorter RUL if degradation is accelerating.
⚠️ Note: Prognostic estimates depend heavily on data quality and the assumption that the degradation mechanism remains unchanged. Always combine with engineering judgment and additional condition monitoring data.
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