Free Engineering Tool #236
Brake Disc Runout & DTV Calculator
Enter thickness at multiple points around the disc and runout reading. Shows DTV, lateral runout and pass/fail.
DTV CheckLateral RunoutPass/Fail
Results
Disc Thickness Variation (DTV)
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Lateral Runout
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Average Thickness
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Verdict
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Disc Thickness Variation
DTV is the difference between maximum and minimum thickness measured at multiple points. Typical limit: 0.01–0.02 mm.
Disc Thickness Variation — the difference between the thickest and thinnest points on the braking surface.
DTV (not warping) is the primary cause. As the disc rotates, varying thickness creates pulsating brake force.
Typically 0.01–0.02 mm for passenger cars. Check manufacturer specification.
Use a micrometer at 6–8 equally spaced points around the disc, at the same radius.
Side-to-side wobble of the disc measured with a dial indicator. Limit typically 0.03–0.05 mm.
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