免費工程工具 #057
軸承損壞分類器
依據 ISO 15243 的互動式軸承損壞類型識別工具。選取您觀察到的視覺症狀，即可獲得可能的損壞模式、根本原因及矯正措施。
診斷
六大主要分類
| 分類 | ISO 15243 代碼 | 子類型 |
|---|---|---|
| 1. 疲勞 | 5.1 | 次表面起始、表面起始 |
| 2. 磨損 | 5.2 | 磨粒磨損、黏著磨損（塗抹） |
| 3. 腐蝕 | 5.3 | 濕氣腐蝕、微動腐蝕 |
| 4. 電蝕 | 5.4 | 過大電流、電流洩漏（電蝕溝槽） |
| 5. 塑性變形 | 5.5 | 過載、凹痕（布氏壓痕） |
| 6. 裂紋與斷裂 | 5.6 | 強制斷裂、疲勞斷裂、熱裂紋 |
ISO 15243 classifies rolling bearing damage into six main categories: fatigue, wear, corrosion, electrical erosion, plastic deformation, and cracking/fracture.
Fatigue spalling is the expected end-of-life failure. Premature failures are most often caused by contamination, inadequate lubrication, and improper mounting.
Fatigue shows material flaking in the loaded zone (develops over time). Brinelling shows permanent indentations matching rolling element spacing (single overload event).
Stray currents from VFD-driven motors cause characteristic fluting patterns. Use insulated bearings or shaft grounding rings to prevent it.
Proper lubrication, contamination control, correct mounting, alignment, and vibration monitoring are the key prevention measures.
本頁所述的操作流程由 Vibromera 團隊使用 Balanset-1A（一款用於現場轉子平衡的便攜式雙通道動平衡儀及振動分析儀）開發並經過實地測試。
用於軸承狀態監測的專業振動分析儀。早期偵測損壞。
