Free Engineering Tool

Soft Foot Calculator

Check for machine frame distortion by entering dial indicator readings at each foot. Identify the worst soft foot, determine shim corrections, and verify acceptable limits.

4 or 6 Feet Pass / Warn / Fail Shim Recommendation
Quick presets

Results

Worst Foot Identified
Overall Status
Recommended Shim
FootReading (mm)Reading (μm)StatusShim Needed

What is Soft Foot?

Soft foot occurs when one or more machine feet do not make full, flat contact with the baseplate or foundation. When the hold-down bolt at that foot is tightened, the machine frame is distorted, causing internal stresses that misalign bearings and seals.

Acceptance Criteria

ReadingStatusAction
< 0.05 mm (50 μm)PASSAcceptable — no correction needed
0.05 – 0.10 mm (50–100 μm)WARNINGMarginal — correction recommended
> 0.10 mm (100 μm)FAILExcessive — must correct before alignment

Types of Soft Foot

  • Parallel (Gap) Soft Foot — uniform gap under the foot. Caused by missing or incorrect shims. Corrected by adding flat shims equal to the gap.
  • Angular Soft Foot — wedge-shaped gap where the foot rocks on one edge. Caused by non-parallel machining. Corrected with tapered or stepped shims.
  • Springing (Reactive/Induced) Soft Foot — caused by external forces such as pipe strain, conduit stress, or dowel pin binding. The foot appears flat but the frame deflects. Must address the external force source.

Measurement Procedure

  1. Tighten all machine foot bolts to normal torque.
  2. Mount a dial indicator (or use a laser alignment system) on the machine frame near Foot 1.
  3. Zero the indicator, then loosen the bolt at Foot 1.
  4. Record the maximum dial indicator movement — this is the soft foot at Foot 1.
  5. Re-tighten the bolt at Foot 1.
  6. Repeat for each remaining foot.
Shim thickness = Dial indicator reading at the soft foot

Practical Example

Example — 4-Foot Motor

Readings: Foot 1 = 0.02 mm, Foot 2 = 0.08 mm, Foot 3 = 0.03 mm, Foot 4 = 0.15 mm

Foot 4 = 0.15 mm → FAIL (exceeds 0.10 mm limit)

Foot 2 = 0.08 mm → WARNING (between 0.05 and 0.10 mm)

Feet 1 and 3 → PASS (below 0.05 mm)

Correction: Add 0.15 mm shim under Foot 4, then re-check all feet.

💡 Tip: Always correct soft foot before performing shaft alignment. Soft foot will cause alignment readings to be inconsistent and non-repeatable.

⚠️ Note: If loosening a bolt gives a negative reading (foot lifts), this indicates springing/reactive soft foot caused by external forces. Do not add shims — instead, identify and relieve the external force (pipe strain, conduit, etc.).

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Professional alignment and vibration analysis instruments with built-in soft foot detection. Achieve precision alignment on-site. Used in 50+ countries.
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