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Controlled signed-movement comparison

Thermal Movement Comparison for Shaft Alignment

Compare two measured or OEM-specified hot-minus-cold shaft-centerline movements at one common reference plane. This worksheet does not predict shaft movement from casing temperature, generic material coefficients or machine type.

Signed valuesCommon reference planeNo machine presets
Not a final alignment instruction. Real machines may move vertically and horizontally and may rotate because of thermal gradients, foundations, piping strain, load and support conditions. If angular movement is significant, use OEM targets or a full alignment system with foot geometry and live measurements.

Source-controlled inputs

Positive = upward; negative = downward.

Positive = upward; negative = downward.

Both values must describe the same coordinate and operating transition.


Translation-only comparison

Driver movement gD
Driven movement gN
Hot-minus-cold relative change Δr
Cold relative-offset target rCold

This target is algebra for the stated translation-only convention, not a shim instruction. Enter the signed target into the governing alignment procedure only after checking its sign convention, foot geometry, angular targets, tolerances and OEM requirements.

Coordinate convention and equations

gD = yD,hot − yD,cold
gN = yN,hot − yN,cold
r = yDriven − yDriver
Δrhot−cold = gN − gD
For rHot = 0 in the translation-only model: rCold = gD − gN

Positive position is upward. A positive rCold means the driven shaft centerline is above the driver shaft centerline at the common cold reference plane; a negative value means it is below. The equations only compare two already established movements.

Acceptable inputs

  • OEM-specified movements.
  • Validated live-trend measurements.
  • One common plane/state/sign convention.

Not inferred

  • Movement from surface temperature.
  • Generic motor/pump/turbine growth.
  • CTE from an unsourced material label.

Not represented

  • Angular or horizontal movement.
  • Foot/shim corrections.
  • Soft foot,piping strain or foundation motion.
  • Alignment acceptance tolerances.
Why the former model was removed. A single casing temperature and foot-to-centerline height cannot establish the actual shaft line. Fluke documents that thermal movement can be uneven and multidirectional and that live monitoring can track vertical and horizontal motion,foundation movement,load changes and pipe strain.

Primary sources and standards boundary

  • API Digital Catalog — lists API RP 686, Machinery Installation and Installation Design, Edition 3, as an active recommended practice currently in pre-ballot revision. Exact alignment requirements are not reproduced here and remain a licensed-source matter.
  • Fluke Reliability, Shaft Alignment on-board help, Version 2.0, Edition 10.2025 — page 45 defines thermal growth as shaft-centerline movement between idle and operating conditions and enters specified values at required foot positions; pages 46–47 describe the coefficient-based fallback; page 113 defines an explicit sign convention and distinguishes actual, specification and actual-minus-specification results.
  • Fluke, Understanding Thermal Growth and Its Impact on Shaft Alignment — explains that heating can be uneven and movement can be multidirectional, recommends OEM targets/actual operating data, and describes live trend monitoring of shaft movement.
  • NIST Engineering Metrology Toolbox FAQ — cautions that generic material names and coefficients averaged over unspecified ranges can create large uncertainty.
  • ASTM E228-22 — active test method for measuring linear thermal expansion of rigid solids; ASTM notes that accurate results require calibrated equipment and accurate length and temperature measurement. This worksheet does not implement E228.

Klassifikation: signed comparison of controlled movement inputs. It is not an ISO 20816 vibration-severity calculation, an ISO 21940 balancing calculation, an API RP 686 conformity decision or a substitute for the OEM/alignment-system procedure.

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