मुक्त अभियांत्रिकी साधन
शाफ्ट त्रिज्यीय रनआउट कॅल्क्युलेटर
Estimate the shaft radial runout (TIR — Total Indicator Reading) that corresponds to the ISO 21940-11 residual unbalance limit for your balance quality grade and speed, and screen measured runout for unbalance risk. Note: ISO 21940-11 sets unbalance limits — the geometric runout tolerance itself comes from the shaft drawing or manufacturer specification.
Results
परवानगीयोग्य विकेंद्रता
संतुलन गुणवत्ता ग्रेड G आणि कार्यरत वेगापासून:
- G — संतुलन गुणवत्ता श्रेणी (मिमी/से)
- n — कार्यरत वेग (RPM)
- ω — कोनीय वेग (rad/s) = 2πn/60
एकूण इंडिकेटर रीडिंग
डायल इंडिकेटरने मोजलेले TIR हे विकेंद्रतेच्या दुप्पट असते (peak-to-peak):
Scope of this check: eनुसार in ISO 21940-11 is a permissible residual unbalance (mass-centre eccentricity), not a geometric runout tolerance. TIR = 2 × eनुसार is therefore a स्क्रीनिंग value: if measured journal runout exceeds it, the mass-centre displacement from runout alone could already exceed the balance limit for the selected G grade. It does not replace the geometric runout tolerance on the shaft drawing, and a shaft with low TIR can still be out of balance (mass distribution), while measured TIR can include form error, bend, bearing seating or setup error that does not translate one-to-one into unbalance.
समतुल्य असंतुलन
व्यावहारिक उदाहरण
Given: वेग = 3000 RPM, ग्रेड = G6.3, वस्तुमान = 45 kg, व्यास = 40 mm
ω = 2π × 3000 / 60 = 314.16 rad/s
eनुसार = 6.3 × 1000 / 314.16 = 20.05 μm
TIR = 2 × 20.05 = 40.1 μm
Uनुसार = 20.05 × 45 = 902.3 g·mm
Unbalance-Equivalent Runout Reference Table (screening values)
| ग्रेड | वेग (RPM) | eनुसार (μm) | Equivalent TIR (μm) |
|---|---|---|---|
| G6.3 | 750 | 80.2 | 160.4 |
| G6.3 | 1500 | 40.1 | 80.2 |
| G6.3 | 3000 | 20.1 | 40.1 |
| G2.5 | 3000 | 7.96 | 15.9 |
| G2.5 | 6000 | 3.98 | 7.96 |
| G1.0 | 6000 | 1.59 | 3.18 |
| G1.0 | 12000 | 0.80 | 1.59 |
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