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如何在兩個校正平面之間分配允許殘餘不平衡(ISO 21940-11)

如何在兩個平面之間分配總允許殘餘不平衡

For a two-support rotor, the total permissible residual unbalance (U_{mathrm{per}}) is distributed between two correction planes based on rotor geometry and the rotor center of mass (CM) position. Below are the core rules from ISO 21940-11, including the 70:30 limitation set out in Clause 7.2.2 of the standard.

便攜式平衡機 & 振動分析儀 Balanset-1A

振動感測器

光學感測器(雷射轉速計)

Balanset-4

磁吸支架 Insize-60-kgf

反光膠帶

動平衡機「Balanset-1A」OEM

定義

  • (U_{mathrm{per}}): total permissible residual unbalance for the rotor.
  • (U_{mathrm{per}A}), (U_{mathrm{per}B}): permissible residual unbalance allocated to planes A and B.
  • (L): distance between planes A and B.
  • (L_A): distance from CM to plane A.
  • (L_B): distance from CM to plane B.
  • Geometry relation: (L = L_A + L_B).

1) 對稱轉子

If the rotor is symmetric and the CM is approximately centered between the planes, split the allowance equally:

(U_{mathrm{per}A} = U_{mathrm{per}B} = dfrac{U_{mathrm{per}}}{2})

此方法適用於轉子接近對稱的大多數標準情況。


2) 非對稱轉子(槓桿法則)

If the CM shifts toward one support, distribute the allowance using the lever rule, proportional to the distance from the CM to the opposite plane:

(U_{mathrm{per}A} = U_{mathrm{per}} cdot dfrac{L_B}{L})

(U_{mathrm{per}B} = U_{mathrm{per}} cdot dfrac{L_A}{L})

Here, (L) is the distance between planes, and (L_A) and (L_B) are distances from the CM to planes A and B respectively.


重要限制:70:30 法則

To avoid extreme accuracy requirements in one plane, ISO 21940-11:2016 (Clause 7.2.2) stipulates for inboard rotors — i.e. with the centre of mass located between the bearing planes — that the split shall be limited to a 70:30 ratio. Even if the CM is very close to one plane/support:

  • The smaller share should not be less than (0.3 cdot U_{mathrm{per}}).
  • The larger share should not exceed (0.7 cdot U_{mathrm{per}}).

(0.3 cdot U_{mathrm{per}} le U_{mathrm{per}A},, U_{mathrm{per}B} le 0.7 cdot U_{mathrm{per}})

Note: these limits apply to inboard rotors. For outboard (overhung) rotors, Clause 7.2.3 of the standard allows the larger share to reach (1.3 cdot U_{mathrm{per}}), while the smaller share must still be at least (0.3 cdot U_{mathrm{per}}).


計算器

Enter (U_{mathrm{per}}) and distances. The calculator supports symmetric split and lever-rule split. It also applies the 70:30 limitation when enabled.

模式
輸入參數



結果

點擊「計算」。

Notes: Use consistent units for (L_A) and (L_B). The calculator keeps (U_{mathrm{per}A} + U_{mathrm{per}B} = U_{mathrm{per}}).

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